The source of the information below is the national highway transportation safety administration nhtsa, which maintains tsbs for vehicles sold in the united states. Ford ranger clutch problems explained phoenix friction. Now it will not unlock the front hubs when i attempt to put it into 4x4auto. List of useful threads 4x4 troubleshooting guide ford explorer. Bought to replace the malfunctioning autolock hubs on my 1996 ford ranger that i have owned since new. Year choose year 2021 2020 2019 2018 2017 2016 2015 2014 20 2012 2011 2010 2009 2008 2007 2006 2005 2004 2003 2002 2001 2000 1999 1998 1997 1996. The oe unit can cause excessive wear on the differential andor right axle and shift fork breakage due to incomplete engagement or disengagement. Its got an electronic switch in the cabin that has 2wd, 4wd high, 4wd low. None of the leds auto, high, or low on the switch light up. Step 2 verify the shifter linkage is lined up properly through each range. Tsb home 2005 2005 ford 2005 ford explorer the following tsbs may apply to your 2005 ford explorer. The stalling in cruse at low speed is systemic and common in all 2002 2005 explorers.
All manufacturer names, symbols, and descriptions, used in our images and text are used solely for identification purposes only. My 4x4 high dash light flashes 8 times every two minutes and 4x4 auto read more. Since we sell quite a few clutch kits for the ford ranger, weve decided to offer a quick troubleshooting guide for ranger clutch problems. I have a 2002 ford explorer sport trac and today i went to turn my 4wd on today ad.
It does not, however, disengage them automatically. Even though manual locking hubs are inconvenient, theyre the best. In retrospect i would spend the extra money for the all metal ones. Manual transmissions were pretty popular on ford rangers, which were discontinued in 2011. The stalling in cruse at low speed is systemic and common in all 20022005 explorers. Forums generation specific forums 20012005 explorer sport trac. Bd diesel 1030710 bd diesel front axle engagement systems, manual compare front axle engagement systems manual2 low unloc chevy 20012014 25003500 4wd 200120 1500 4wd. It is not all awd but has the 4x4 auto, 4x4 lo and 4x4 high controls. Ford explorer sport trac questions 4x4 wont engage.
Repairsurge is compatible with any internetenabled computer, laptop, smartphone or tablet device. Ford explorer questions what does the 4x4 auto button do. Ford first introduced the viscous coupling in the 1997 ford explorer and. It would be a waste to get an electric or button shifter. In part 1 of a 2 part series, a vacuum problem is examined as the cause of the failure of the 4wd to engage on a 2000.
We constantly see people complaining about these hubs not working. If you are in 4x4 auto mode while traveling on wet or snowy roads, you can easily shift to 4x4 high if the road conditions worsen. This means the engagement system wont fail due to freezing temperatures, cracked vacuum lines, or total loss of vacuum. Request a dealer quote or view used cars at msn autos. Models equipped with the fourspeed automatic or manual transmission used. If the circumferences of all four tires are not within 3 16 in. Az plan pricing information is not available on all ford websites. Front axle engagement systems, manual free shipping on. The 2002 ford explorer has 45 problems reported for 4x4 will not engage into 4wd. I have a 2002 ford explorer xlt with 4x4,v8, 128,000 miles. Ford first introduced the viscous coupling in the 1997 ford explorer and mercury mountaineer awd vehicles. Detailed features and specs for the used 2005 ford explorer suv including fuel economy, transmission, warranty, engine type, cylinders, drivetrain and more.
Find your owner manual, warranty here, and other information here. I was told that ford did not offer automatic locking hubs when i was looking for a new truck. Unlike vacuumcontrolled oem fourwheel drive engagement systems, the 4x4 posilok utilizes a cableoperated setup. In part 1 of a 2 part series, a vacuum problem is examined as the cause of the failure of the 4wd to engage on a 2000 ford f150. Rotating the axle shafts by hand mimics 4x4 being engaged. As long as the rear wheels are not spinning, you can switch between 4x4 auto and 4x4 high and back again at any forward speed.
Engine control moduleecuecm pcmstd trans reman fits 1993 ford explorer fits. Maybe vacuum operated, look for a cracked or disconnected hose. Then i used a hinge to attatch it, vinyl door seal to seal it and two harddrive magnets to pull the door down and give a positive seal. View and download ford explorer 2005 owners manual online. This is a transfer case motorwiring issue that is common on these 4x4s. Advantages of 4x4 posilok positive axle engagement system. View and download ford explorer 2010 owners manual online. Not knowing what type of 4wd engagement sytem you have, this is a guess. For more information on ford motor company and its products visit the following website. Once in 4wd you can then lock in the hubs to fully realize 4wd function. Access quick reference guides, a roadside assistance card, a link to your vehicles warranty and supplemental information if available. Print, read or download a pdf or browse an easy, online, clickable version.
Using the latest technology, this product is made right here in the usa. The ford explorer was not designedprogrammed for cruse control under speeds of 50 miles an hour. Some 20142016 escape fusion explorer mkc mkt mkz taurus transit connect edge vehicles equipped with a 6f35 transmission may exhibit harsh reverse engagement andor harsh or delayed shifts into 3rd andor 5th gear with no dtcs present. I was wondering how to turn my auto position on the 4x4 switch to a 2hi position, one the vehical dose not have. I was looking at the 250s and 350s before i bought my rado. Sep 09, 2007 ive got a 2001 ford ranger that is having problems with the 4x4. If i am not mistaken almost 90% of all 250s and 350s have a manual locking hub. Now it will not unlock the ford 2002 explorer question. You need to reverse the truck for about 6feet to free the hubs after pressing the 4x4 button again to engage twowheel drive. Although considered a sport utility vehicle, the midsized ford explorer is. It is neither inferred nor implied that any item sold by is a product authorized by or in any way connected with any vehicle manufacturers displayed on this page. For manual hubs the test would be to get under the truck with the.
If the motor is reporting the wrong position, the transfer case will not shift to the. Detailed satellite instructions are included with the dealer installed kit. Unlike a manual transfer case, the 4x4 selector switch automatically locks the hubs when engaging fourwheel drive. While the ranger was a wellbuilt truck, there are a few issues ford ranger owners note with their clutch system. Owner manuals to download the owner manual, warranty guide or scheduled maintenance guide, select your vehicle information. Ive got a 2001 ford ranger that is having problems with the 4x4. Vehicles with fulltime 4wd will require a transfer case conversion kit h. I am having problems with my 4 wheel drive on my 2002 ford explorer eddie bauer. Using a scan tool, identify the shift solenoid ss band numbers of ssb, ssd and torque. When replacing automatic 3 hole cap screw hubs with manual hubs, you must purchase corresponding spindle nut conversion kit per application chart j. If the adjustment is even slightly off, the computer will read a reverse signal and boost line pressure before the manual valve is moved into the reverse position. Aug 03, 2012 i have a 2002 ford explorer xlt with 4x4,v8, 128,000 miles.
The viscous coupling is a completely sealed torque distribution device located inside the transfer case and is connected to the front and rear output shafts. Also, some dealers may choose not to participate in az plan pricing. When it worked, i would switch into four wheel drive and an indication would display on the dash whether it was in 4x4 high or low. The best gas mileage we have gotten is 18 hwy11 city with a constant average of 14. Usually you can hear a click before it engages but nothing. With the manual hubs unlocked both front wheels spin independently even with the transfer case engaged. Then the clutch coil is deenergized and the transfer case shift motor engages, moving. The site has thousands of discussions, photos, release information, and the latest news. If you drain the fluid from an awd transfer case with a viscous coupling and the fluid comes out like yogurt, the coupling has sprung a leak and needs to be replaced.
Electronic transfer case no more, convert it to manual. How to troubleshoot the 4wheel drive on a ford f350 4x4. With a volt meter, i checked to see if voltage was coming to the switch. In this video, i will show you how i replaced the 4x4 mode switch on my 1999 ford explorer eddie bauer edition. This manual is specific to a 2005 ford explorer sport trac. In addition, some vehicles, trims or options you select may not qualify for az plans. Ford explorer sport trac questions hi i have a 2005 ford.
Contact your local dealer to determine their level of participation in the program and final vehicle pricing. I was going up a snowy steep hill and pushed 4x4 auto, nothing happened, the button did not depress. If there are no tsbs listed for your vehicle, that does not. The transfer case will engage when the 4x4 button is pushed and is under a certain speed, should be less than 15mph or so. Fyi, on 2005 and newer model year escapes the 4x4 system changed to what ford calls an intelligent 4wd system which turns out to be a less aggresive typical 4x4 system. When i push the 4x4 auto button, there is no light and no indication that the. The 19982000 pvh hubs was definitely not one of fords better ideas. The vehicle constantly senses whether or not wheels are slipping and engages 4wd as necessary. They work well enough but i do not like the internal locking mechanism with a jam nut only.
We also cover the ford ranger, explorer sport trac, mercury mountaineer. Hi good afternoon i have a 2005 ford explorer an its stop on me its not getting. Will not fit 87early 88 model vehicles, flange mount. Youll need to follow the lines and try to find the leak.
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